Key Indicators for Evaluating a Wire Harness Partner

As wire harnesses become increasingly more complex in both scope and scale, wire harness manufacturers can look to leverage the latest assembly innovations to increase their profitability while following strict quality standards to deliver a quality finished product to their end customer. As new research demonstrates, the demand for wire harness assemblies is beginning to exceed the manufacturers’ capacity. Finding the right wire harness solutions partner has never been more critical.

Quality, consistency, and speed are paramount to the success of a wire harness manufacturer. There are several factors that will determine whether a wire harness manufacturer can deliver on these key indicators:

1. COMPLIANCE WITH KEY INDUSTRY STANDARDS AND REGULATIONS
Wire harness assembly has traditionally relied on manual processes to manufacture and assemble the final product, leaving room for workmanship variances and quality errors. Beyond the regulations providing safety for those involved in the assembly process, a great deal of work has been done to drive quality into the manufacturing process to ensure that a safe and reliable product is delivered to the end customer.

Depending on the region you’re in, you may hear responses ranging from IPC/WHMA to ANCE to CSA to IEC and UL. You can learn more about the industry’s upcoming move to global standards harmonization by registering for our upcoming webinar on August 7 at 1pm CDT.

2. CUSTOMIZATION OR TURN-KEY?
Flexibility in wire harness manufacturing often refers to the ability to quickly deliver customized solutions. As manufacturing becomes more time sensitive, wire harness manufacturers are leveraging new technology to meet that demand. Traditional nail and board wire harness boards don’t always provide the required level of speed and flexibility. The introduction of Modular systems have helped reduce the cost of assembly material, allow for rapid prototyping and job changeover, as well as free up precious production space that was once used to store harness boards.

3. FOCUS ON THROUGHPUT
With wire harness manufacturing being a hands-on industry, the ability to focus – and deliver – on a fast turnaround is essential. As reaction time becomes a bigger part of the industry, the ability to automate the more manual aspects of an assembly will help determine the winners and losers in the industry. One example – automated cable tie installation – reinforces that automation most readily applies to processes that rely on repetitive actions, and that will apply across the most wire harness assemblies.

For decades, Pandit has invented and created wire harness solutions for some of the most important manufacturing processes in the world. Panduit offers comprehensive solutions for wire harness manufacturers, working with leaders across the industry, including:

  • Wire Harness Manufacturers Association – The Wiring Harness Manufacturer’s Association® (WHMA) was established in 1993 to serve and dedicate their resources to the global cable and wire harness industry. WHMA is the ONLY trade association exclusively representing the cable and wire harness manufacturing industry including manufacturers, their suppliers and customers.
  • Cirris Systems – For more than 30 years, Cirris has specialized in cable and harness testing for thousands of applications across consumer devices, hospital and medical equipment, aerospace and more.
  • Delta Sigma Company – An ISO 9001:2008 registered company located in Kennesaw Georgia, Delta Sigma Company specializes in developing systems and tools to automate large, complex, precision assembly and manufacturing processes.
  • Gem Gravure – For over 60 years, Gem Gravure has provided quality printing technology and fluids for marking wire and cable creating product combinations for everything from bottling craft brews to manufacturing electronics.
  • Schleuniger – Schleuniger is a leading international manufacturer of high-precision cable processing machines.
  • Telsonic Ultrasonics – Since 1966, Telsonic Ultrasonics has been a specialist in industrial ultrasonic technology. Telsonic Ultrasonics are certified according to ISO 9001 (SQS) and applies lean production principles.

For more information, read our latest eBook, Best Practices in Wire Harness Manufacturing: Your Guide to Increasing Productivity and Profitability.

Preparing for the Industrial IP World Cup

The FIFA World Cup brings out the competitive instincts of sports fans across the globe. The strategies, styles, skills and depth of teams around the globe are tested and validated like no other sporting event. How much training and practice does it take to play at that elite level? If you have participated as a coach or parent for your children’s soccer teams, you must appreciate the long journey these players and teams have been on to reach the pinnacle of their sport!   Training, team building, and ‘play’ experience are all key factors for teams to achieve their goals whether on the soccer field or even the plant floor if you are thinking about transforming your industrial productivity.

Industrial World CupFor industrial plants today, a new competition is underway to produce faster, better and smarter than the other ‘teams’ around the globe. A key strategy involves enabling more teamwork, better decision making, and faster, more agile response by connecting people, processes, data and things in new ways. This market transition is referred to with varying names such as the Internet of Things (IoT), Internet of Everything, and Industry 4.0. One key aspect is how to best leverage the advantages of Internet Protocol (IP) which underpins so much of this wired and wireless connectivity – a new Industrial IP World Cup!

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Connect the Unconnected Reliably

Many of us have had to deal with harsh winter conditions in the US over the last couple months which sometimes requires working from home. With mobile devices and high speed internet, our connections to co-workers and plants can continue in spite of adverse conditions. For today’s manufacturing plants, the amount of connected people, plants, data and things is growing exponenoil pic1tially and these connections need to perform reliably no matter the environmental conditions.

Cisco estimates that 50 billion new IP connections to be installed by 2022 will unlock trillions of dollars of business value for manufacturing. Cisco research estimates that only 4% of devices on the manufacturing floor are connected to a network.  Thus, there is a huge industry push to connect all the islands of information that stand in the way of Internet of Things value creation.  The challenges of deployment though are also very real – no one can afford to gamble on reliability or performance of their critical manufacturing processes and risk downtime or worse.

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Panduit Solutions Support Faster Systems Migration to Reap Value of Connected Enterprise

At the recent Rockwell Automation Fair, in Houston, TX many of the 10,000 attendees learned about the Connected Enterprise, its importance in realizing the value of the Internet of Things, and how Industrial IP is providing a common platform to boost productivity, efficiency and flexibility.

Attendees of the Process Solutions Users Group also learned how companies are using innovation to transform the Energy industry, including techniques such as front-end engineering design (FEED), to reduce deployment time as much as 50%, with reduced costs and risk.  If you were not able to attend the show, Controlglobal.com has a nice summary here.

It’s a sign of something ongoing in the marketplace, the aging of equipment and technologies and the drive to gain productivity by better connecting systems as upgrades occur.

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Internet of Things: Claim Your Share of $3.88 Trillion

Hello and welcome to the first entry of the Industrial Automation Solutions blog. We are looking forward to engaging you with perspectives of industry trends and business drivers.  We hope to discuss ideas and insights around industrial network and control systems infrastructure that can help you leverage latest technologies and design methodologies, to help you improve the effectiveness of your operations and increase your business agility and competitiveness.

Industrial IP Advantage Internet of Things (IoT) Infographic

Internet of Things (IoT) Infographic (courtesy of www.industrial-ip.org)

One of the biggest challenges faced by companies today is the ageing and obsolescence of operational systems and networks. Continue reading