Case Study: Meeting the Latest Emissions Standards and Increasing Overall Productivity

Panduit Helps Improve Truck Sustainability and Assembly Line Efficiency for Iveco/CNH Industrial Group

As the winner of multiple Sustainable Truck of the Year awards, Iveco/CNH Industrial Group has proven itself to be a leader in environmental thinking. The company is the only vehicle manufacturer to offer ecological diesel and natural gas engines on its entire range of vehicles, and the first full-line commercial vehicle manufacturer to develop engines optimized for use with compressed natural gas (CNG).

While Iveco/CNH Industrial Group knows its stuff when it comes to vehicle manufacturing, the company needed to quickly modify current truck designs to comply with the Euro 6 standard, which defines the acceptable limits for exhaust emissions. The company also needed to speed up productivity by improving its assembly line efficiency.

Challenge

To remove more pollutants, the new standard required more heat for its exhaust temperatures. This meant Iveco/CNH Industrial Group had to reevaluate the truck’s support system beyond the engine and exhaust and properly anchor two cables alongside the engine muffler. The cable-anchoring solution needed to withstand temperatures up to 392°F (200°C), be weather-resistant, and pass select chemical resistance tests.

Solution

Iveco/CNH Industrial Group chose Panduit’s high-temp, corrosion-resistant fasteners to secure the wiring underneath the trucks. Each product was specifically selected to address a wide variety of application circumstances involving temperature, weathering, and other environmental impacts.

While addressing the emissions issue, we observed that the assembly was taking too long, so we introduced the PAT 4.0 cable tie system. This system is 6X quicker in installing harnesses.

Result

Not only did our solution allow Iveco/CNH Industrial Group to showcase its new trucks with confidence, we helped it get work done quicker while saving money. With improved assembly line efficiency, the company now has improved productivity, enhanced performance, and lower installed cost. To top it off, the workers are more efficient because the PAT 4.0 is 50% lighter and reduces shock by more than 40%.

Now Iveco/CNH Industrial Group can breathe easier as it maintains its position at the head of the
environmental pack.

See How Panduit Did It

Learn how Panduit taught Iveco/CNH Industrial Group to breathe easier: Read the full case study or watch the video.

 

Panduit Event Series: Panduit and Rockwell Automation Partnership

Panduit and Rockwell Automation: A Sum That’s Bigger Than the Parts

Rockwell Automation Fair logoWith Rockwell Automation Fair 2018 right around the corner, there’s never been a better time to talk with Jeff Beller, who is Panduit’s business development manager for industrial automation infrastructure, as well as the point person for Panduit’s alliance with Rockwell Automation.

Here are some highlights from our interview, including Jeff’s take on what not to miss at Automation Fair on November 14 -15 in Philadelphia.

Jeff, thanks for making time to talk with us today. With Automation Fair just a week away, I’m sure you have lots to do before you leave for Philly.

Our list is longer than the Rocky Steps, but it’s all good. Automation Fair is my passion and our team’s moment of glory.

Passion and glory? Was that an intentional nod to the Rocky theme song Eye of the Tiger, or did you just get lucky?

That was luck.

I thought that might be the case. Speaking of luck, Panduit is lucky enough to have a ton of opportunities to connect with customers at Automation Fair. Can you tell us a little bit about what you have going on?

Sure, so we’ll be showcasing solutions at several locations throughout the show floor. There’s the Panduit booth of course, Booth #349, where we have tons of exciting stuff happening. We’re showing how we ‘turn standards into solutions’ with a new industrial connectivity demonstration board and the launch of our NEMA-12 rated Micro Data Center solution.

We’re also in several of the Rockwell Automation booths: Connected Services, Connected Enterprise, Intelligent Packaged Power and Smart Devices. And we are also pleased to partner with another Rockwell Encompass partner, Eplan, where they will demonstrate integration of Panduit solutions into their control panel design platform.

That is a big presence, no wonder you are so excited. I’m assuming not every company gets to be in six booths?

You are right, most companies don’t get this opportunity, and we’re very grateful. It is reflective of our long-standing relationship with Rockwell, our commitment and support of the partner ecosystem and our increasing relevance in the industrial and manufacturing space. We’ve been a Rockwell Automation Encompass Partner since 1999 and a Strategic Alliance partner since 2012. It’s a collaboration we very much value, and one that helps us – and by us I mean both Panduit and Rockwell – to really help our customers. We’re working together on business strategy, product innovation and partner enablement programs.

Rockwell is all about industrial automation and information – I mean it says so right in their name.

And for customers to fully benefit from automation they need a physical infrastructure – networking, connectivity, intelligence – from the enterprise to the edge. That’s where Panduit shines strong. We understand customer needs on the plant floor as well as what’s happening with the enterprise network piece that needs to work with it. So it’s really about closing that physical infrastructure gap in OT the way it has long been done in IT.

So it sounds like Panduit’s relationship with Rockwell extends far beyond the Automation Fair show floor?

Absolutely. For example, we align our respective areas of complementary domain expertise to develop solutions, as well as offer joint product promotions and network project services to our customers. We also collaborate in developing and delivering training and services enablement for our partners.

Sounds like a power house team to me. Tell us, what types of Panduit-Rockwell solutions should attendees keep an eye out for?

There is so much to see at Automation Fair, here are some of the highlights:

  • In the Rockwell Smart Devices booth, check out the Panduit VeriSafe™ Absence of Voltage Tester, which determines the absence of voltage with a push of a button, integrated with Rockwell’s MCC solution. Also, try out the new Rockwell push-in terminal block using Panduit ferrules and crimping tools.
  • In the Rockwell Intelligent Packaged Power booth, check out the IntelliCENTER Integration Unit. It’s engineered by Rockwell and built by Panduit, and provides data integration of electrical power and distribution into the control system architecture.
  • The Rockwell Industrial Data Center (IDC) solution, which is powered by Panduit data center and connectivity infrastructure, will be in the Connected Services, Connected Enterprise and Intelligent Packaged Power booths.
  • Also in the Connected Services booth, learn how Panduit physical infrastructure design services are combined and leveraged to provide a standards-based holistic network solution for customers.
  • And don’t even think about leaving the show without visiting Rockwell’s Innovation booth for a glimpse into where the industry is headed.

Earlier you mentioned something about turning ‘standards into solutions’ inside the Panduit booth. What is that all about?

Oh right, yes, in the Panduit booth we’ll be showing attendees how we ‘turn standards into solutions’ with our complete portfolio of industrial connectivity, network building blocks and control panel build solutions. We bring to life the concept and standard of MICE analysis with a connectivity demonstration that also includes a couple of new Rockwell products being introduced.

Also in our booth will be the new NEMA-12 rated Micro Data Center (MDC), which enables secure reliable deployment of FactoryTalk/PlantPAx applications out on the plant floor where a controlled room environment space is not available.

Q: Jeff, thanks so much. Our readers will surely appreciate these tips. We know you have to go, but one last question: Where can we find you at Automation Fair in case we have other questions?

I’ll be at Panduit Booth 349 much of the time and assisting with our Technical Session titled Panduit: The Control Cabinet on Wednesday and Thursday at 9:00 AM.

Where to find Jeff and the Panduit team at Automation Fair in Philadelphia:

Visit Panduit Booth #349
Stop in to see our industrial networking solutions at work – and enter for a chance to win an Apple Watch.

Panduit: The Control Cabinet
Wednesday and Thursday at 9:00AM
Room 108B

Panduit Event Series: Over 40 Technical Sessions at Automation Fair 2018

Episode 2: The Connected Control Cabinet is a Must See Session

Rockwell Automation Fair 2018 attendees take note: Panduit’s Jeff Beller is leading a technical session titled The Connected Control Cabinet on both Wednesday and Thursday mornings at 9AM in Room 108B.

With more than 40 technical sessions to choose from at this year’s Automation Fair, deciding which one to attend can be harder than choosing than where to enjoy your first Philly cheese steak sandwich. So without further ado, here are five reasons why you don’t want to miss The Connected Control Cabinet.

1. More and more new control devices are ethernet-enabled.

Simply said, control panel design strategies must support industrial Ethernet-managed switches and networked devices.

In this session, Jeff will explain how an Ethernet-enabled connected panel can help organizations to measure performance in real-time, and how with that insight they can increase productivity and reduce costs.

2. There are six critical connected control cabinet considerations to keep in mind (say that six times fast) ⎯and this session covers all of them.

There is a real transformation going on inside control cabinets, which creates opportunities for the business but also creates some design obstacles to overcome.

Jeff will discuss:

  1. Space Optimization: How to add capacity for network components and enabling design flexibility
  2. Noise Mitigation: Grounding and bonding strategies to help reduce Electromagnetic Interference (EMI)
  3. Organization: Planning for network devices, placement and segregation from power devices
  4. Safety: The need to educate personnel not trained for hazardous voltage
  5. Network and Device Cabling: The impact of more connected devices on control panels
  6. Security: Network and cabinet access control practices

3. Learn about selecting cabling and connectivity solutions to environmental M.I.C.E severity levels across different areas of a plant floor.

The top of an industrial network can look very much like an enterprise network, but the deeper one goes into the manufacturing process, the more severe environmental conditions become.

M.I.C.E is short for Mechanical, Ingress, Climatic Chemical, Electromagnetic, and TIA-1005-A is the guiding premise standard that references environmental and architectural considerations. There are different M.I.C.E rankings for different parts of the environment, which can make it difficult to know how to design the infrastructure and what products to use where to ensure safety and performance without overspending.

Panduit is the only Tier 1 Supplier that aligns solutions to these guidelines, so Jeff is in a good position to share some tips on this topic.

4. Find out why structured cabling in the plant floor is a best practice.

TIA standards follow a practice called structured cabling, which is about building of cabling systems for compliance, consistency, predictability and upgradability. This methodology is universal in commercial buildings, data centers, healthcare facilities, and often in higher levels of the industrial network.

The increased use of managed industrial network switches is making structured cabling a best practice in the cabinet as well, which will be covered in this session.

5. Hear how Panduit solutions complement Rockwell Automation’s physical layer defense in depth security strategies.

In-depth physical layer security strategies are often overlooked, but very much required in order to reduce physical access to ports & reduce risks, prevent network access by unauthorized personnel and devices, and prevent inadvertent changes.

Panduit: The Connected Control Cabinet
Wednesday, November 14. 9:00AM, Room 108B
Thursday, November 15 9:00AM, Room 108B

Visit Panduit Booth #349
Be sure to stop by Panduit Booth #349 to see our industrial networking solutions at work – and enter to win an Apple Watch.

Panduit Event Series: Automation Fair 2018, The Premier Industrial Automation Event of the Year

Episode 1: What to Know Before You Go to Automation Fair

This year, Panduit is rockin’ the Rockwell Automation Fair (November 14-15 in Philadelphia) with both a booth (#349) and a speaking slot. We caught up with Jill Shea, Business Development Manager, at Panduit, for her take on what not to miss on the show floor and in the city of brotherly love.

Q:  Both a booth and a technical session, Jill. That’s a pretty big presence. What makes Automation Fair the place to be?

Well, a few things really. First, Automation Fair really is the premier industrial automation event offering a ton of knowledge and skill-building opportunities in just two days.

Second, Rockwell Automation is one of Panduit’s two key alliance partners in the industrial networking space–the other one being Cisco. So this is a great opportunity to tell the story of how we’re working together to help customers.

And that brings me to the third reason. Panduit has a long history of working with customers on the plant floor. It’s where we started with our electrical equipment before expanding into the networking space. Many companies have great networking or great cabling or understand the plant floor and have ethernet products, but only Panduit has both. We understand customer needs on the plant floor as well as what’s happening with the network piece that need to work with it. So Automation Fair is a perfect fit for us.

Q. Isn’t Philly a great city? So much history, and so many famous lines from the Rocky films. Tell me, what’s Panduit’s line that Automation Fair attendees will remember when the event is over. What will be Panduit’s “Adrian!!!”

A.  That’s an easy one, it will be “Turning standards into solutions.” And that’s with a period, not an exclamation point. We don’t like to yell at our customers.

Q: Can you tell me more about what “turning standards into solutions’ means?

A: Smart manufacturing continues to be a key trend, and connected machines and devices help us understand performance like never before. We can find and fix potential problems before they become actual problems.

So perhaps now more than ever, having a robust reliable physical network infrastructure that can keep everything connected is crucial. Standards tell you what is required for different applications and in different environments, but not how to do it. That’s where Panduit provides value. We’re helping people understand how to take a standards-based approach, and what products fit where in the process.

That’s what we’re doing with TIA-1005-A M.I.C.E guidelines, for example.

M.I.C.E is short for Mechanical, Ingress, Climatic Chemical, Electromagnetic, and at Panduit we align our solutions to industrial standards for evaluating M.I.C.E factors.

Because there are different M.I.C.E rankings for different parts of the environment, it’s difficult to know how to design the infrastructure, and what products to use where, to ensure safety and performance without overspending.

Panduit is the only Tier 1 Supplier that aligns solutions to these guidelines, and we’re showing what this looks like in these really cool environmental terrariums on the back wall of our booth. It’s Booth #349, by the way. That’s 3 – 4 – 9.

Q: Speaking of the Panduit booth, what else are you excited to talk about and show?

A: Our new NEMA-12 rated Micro Data Center (MDC) is something customers have been asking us for, so we couldn’t be happier to show it to them.

For those who don’t know, the MDC is part of the TIA standard, and is referred to as a Dist C – or where the enterprise meets the plant floor.

The new version of our MDC is a fully enclosed cabinet – an all-in-one logical-to-physical solution that can
be placed anywhere – and provides safe, secure connectivity.

Office-grade IT equipment often is deployed in the industrial space, with additional environmental
protection required. With the MDC, that’s no longer necessary.

Q: Well it sure sounds like Booth #349 is the place to be. Tell me, Jill, what about things to see off of the exhibit floor?

A. My colleagues Mike Berg and Jeff Beller are presenting a technical session titled Panduit: The Connected Cabinet, and they’ll be demonstrating how an ethernet-enabled connected panel allows the business to measure productivity in real-time, resulting in improved efficiencies, increased productivity and reduced costs. It’s on Wednesday and Thursday at 9AM in room 108B.

Q: One more question before we let you go. Do you have any tips for first-time tourists to Philadelphia?

A:  I sure do. When it comes to cheese steaks, you’ll hear most people talk about the ongoing battle between Gino’s and Pat’s. The real number one is this great place right on South Street called Ishkabibble’s. They have chicken cheesesteaks in addition to steak ones, but it’s walk up only, so don’t go there expecting to dine in.

Delivering a Tasty Recipe for Productivity

Panduit and Noosa teamed up to improve OEE.

 

Noosa yoghurt’s one-of-a-kind authentic Australian recipe was dominating the flourishing yogurt industry. The company’s strong dedication to delivering a quality food product to yogurt consumers in new and different ways propelled it to invest in a $5 million plant upgrade in 2015. As anticipated, this upgrade to their network infrastructure increased production and nationwide awareness of the noosa yoghurt brand. However, it wasn’t exactly smooth sailing.

Challenge

Although the upgrade allowed noosa yoghurt to increase its operations, challenges developed. The network was growing without standardized methods, so it became cumbersome to troubleshoot, often resulting in costly unscheduled downtime. This was affecting Noosa’s bottom line, so something had to be done.

The 32,000 square foot facility needed to be networked across two production plants and a main office. Panduit Advisory Services, along with Malisko Engineering, recommended a network design that aligns with the Converged Plantwide Ethernet (CPwE) to simplify operations and reduce the total cost of ownership. The Panduit partner ecosystem (Malisko Engineering, Rockwell Automation) collaborated to design and implement a standardized network architecture to improve availability.

This included:

  • a manufacturing backbone
  • an enterprise backbone
  • a spare backbone for scalability
  • Separated enterprise and production zones for limited downtime

Solution

We worked fast with pre-configured technologies including an MDC, zone enclosures with UPS and sloped tops for easy hose down, and a pre-configured IDF which installs 25% faster with 3X cooling capacity. DCF cables keep everything connected and organized. A Panduit certified installer implemented these solutions with a 25-year performance warranty for the utmost reassurance.

Result

The new facility was completed in just six months. Noosa yoghurt’s production capacity increased by 300% and it added 4,000 retailers nationwide in a total of 30,000 stores.

Thanks to Panduit’s partner ecosystem, noosa yoghurt has no problem meeting production demands, and all 50 states are experiencing the tasty flavors noosa yoghurt has to offer.

See how Panduit did it here. 

 

Retrofit Solution Connects All Generations of Motor Controlled Centers to Ethernet Based Devices

retrofit solution

The risk of downtime and maintenance cost has become a leading pain point for many companies.

But, physical network infrastructure solutions including, structure cabling and converged plantwide Ethernet (CPwE), is now part of a retrofit solution that provides the infrastructure required to connect added industrial switches and other smart devices for common Motor Controlled Center (MCC) upgrades.

Remaining fully functional, the MCC Copper Cabling Bundle System removes industrial switches away from harsh environments by taking them out of their cabinets.

With the promised delivery of consistency and repeat-ability, and in response to an increased demand for Intelligent MCC, Panduit launched the enhanced (MCC) Copper Cabling Bundle System.

This system is a cost-effective alternative to purchasing new equipment to upgrade and retrofit an existing MCC.

This system delivers:

  • Consistent monitoring of your systemsretrofit solution
  • Flexibility for easy adjustments when needed
  • Pre-terminated product: providing consistent network performance while reducing installation time and on-site waste.
  • Ensured verified performance: 100% factory tested before the product is delivered to you.

While also providing you the needed electrical infrastructure and control panel solution consumables, Panduit offers quality design guidance for plantwide physical network upgrades to all our customers.

Panduit works closely with certified partners to develop a building-block approach to deploy industrial networks with complete validation and highly integrated solutions that manufacturers need most.

Learn more about the MCC Copper Cable Bundle System.

3 Ways Edge Computing Stimulates IoT Technology Capabilities

3 Ways Edge Computing Enriches IoT Technology

There are three ways edge computing enhances IoT deployments. These areas are key to increasing data gathering capabilities in a real-time world.

For IoT deployments, going to the edge may be the best choice when it comes to helping businesses deploy IoT technology across their network infrastructures.

Panduit’s white paper, “Edge Computing: Behind the Scenes of IoT,” explains the difference between the cloud and edge computing and three ways the edge can help IoT technology deployments.

It also discusses the following key areas for consideration when deploying edge computing: real-time requirements, environmental conditions, space limitations, and security.

Edge Computing

Edge computing is the opposite of cloud computing. With edge computing, the compute, storage, and application resources are located close to the user of the data, or the source of the data.

This is in contrast to a cloud deployment where those resources are in some distant data center owned by the cloud provider.

Although edge computing may appear to be a new concept, it is just the computing pendulum swinging to one side of the computing continuum.

Computing started with the advent of mainframes in the late 1950s. Mainframes are an example of centralized computing; they were too large and expensive for one to be on every user’s desk.

In the late 1960s, minicomputers appeared, which moved compute power away from centralized control and into research labs where they controlled experiments, the factory floor for process control, and many other use cases.

The pendulum moved all the way to the distributed side with the arrival of the PC in the mid-1980s. With the PC, individuals had computing power at their fingertips.

The computing pendulum swings back and forth, and today, it is swinging towards edge computing, which puts the processing and storage resources closer to where they are used and needed.

Why Edge Computing for IoT?

IoT deployments can benefit from edge computing in three ways:

  1. Reduced Network Latency

The latency in an IoT deployment is the amount of time between when an IoT sensor starts sending data and when an action is taken on the data.

Several factors impact network latency: The propagation delay through the physical media of the network; the amount of time it takes to route data through the networking equipment (switches, routers, servers, etc.); and the amount of time it takes to process the data. Implementing edge computing for IoT offers a reduction in network latency and improves real-time response.

  1. Reduced Network Jitter

The jitter in a network is the variation of latency over time. Some real-time IoT applications may not be tolerant of network jitter, if that jitter causes the latency to lengthen such that it prevents the system to act in the required time frame.

  1. Enhanced Security

Edge computing offers the opportunity to provide a more secure environment regardless of how one would deploy: co-location or directly owning the equipment.

Co-location facilities are physically secure locations. If one owns the edge computing equipment, it can be in the factory where the IoT sensors are located or in another company-owned facility.

To learn more about edge computing and why it is important for IoT, download Panduit’s “Edge Computing: Behind the Scenes of IoT”  white paper – or subscribe to our blog to access all the papers in our IoT “101” white paper series.

3 Technology Advances Drive IIoT — and its Demand for Real-Time Data

 

Real-Time Data White Paper

What is the impact on the enterprise data center when it tries to process real-time data from IIoT devices?

Deploying IIoT generates data that needs to be collected, analyzed, and acted on in real time.

What exactly is real time and how does it affect your network’s infrastructure?

Panduit’s latest white paper, “What is the Impact of Real-Time Data?”  explains the relationship between process control and real-time data.

What is Real Time?

The definition varies, but generally, a real-time system is one that provides a smooth, seamless user experience.

This is certainly the case when watching HDTV or listening to streaming music. The video frames and audio samples arrive quickly enough and at the right time.

This allows the viewer or listener to integrate them into a smooth experience rather than discrete samples.

This definition also applies to digital control systems implemented on the factory floor or a flight control system. In those applications, if the digital control system does not respond fast enough, bad things can happen.

Process Control is Generating Real-Time Data

End users and manufacturers of IIoT technology are using three concurrent technological advances to deploy IIoT: sensors, Moore’s Law, and the ubiquity of bandwidth.

Without them, the IIoT and the linkage of the factory floor to the enterprise data center would not be possible.

  1. Sensors—Sensors like microelectromechanical systems (MEMS) accelerometers, gyroscopes, and inertial measurement units (IMU), have become small enough with a reduced cost, making wide deployment practical.
  2. Moore’s Law—Doubling the number of transistors in an integrated circuit every two years has resulted in small, cheap CPUs and memories.  The Raspberry Pi single board computer is an example.
  3. The Ubiquity of Bandwidth—IIoT devices that gather data need to send that data upstream for analysis. The ability to connect to a network is available everywhere. There is a wide range of ways IIoT devices can connect to the network, for example, copper or fiber optic cabling, Wi-Fi, ZigBee, and cellular, to name a few.

Deploying IIoT devices generates large amounts of data that must be analyzed and acted upon in real time.

To learn more about the impact of real-time requirements on your network’s infrastructure, download Panduit’s “What is the Impact of Real-Time Data?  white paper – or subscribe to our blog to receive our complete 4-part series of IoT 101 white papers.

 

Connecting in Industrial Automation

Ethernet network cabling in the enterprise is almost exclusively based on structured cabling. Greatly simplifying , structured cabling is based on connecting equipment, e.g. network switch to a personal computer, using solid conductor horizontal cable terminated at both ends with a jack mounted in a patch panel, wall faceplate or similar, and then making the connections from the jacks to active equipment using flexible, stranded patch cords. One benefit of doing this is that the horizontal cable with jacks forms the basis of a testable permanent link.

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Segmenting Networks for Security

Historically, there has been little convergence between manufacturing and enterprise in the plant network. Instead, there are multiple, separate Network Locksnetworks – one network may run fieldbus protocol at the device level, another network may run ControlNet protocol for machine-to-machine
communications, while a third protocol, such as Ethernet, or a proprietary network, links the machines to data acquisition and storage units for reporting or archiving. Meanwhile, a separate network, often an extension of the office Ethernet network, is on the plant floor, enabling workstation access to work orders and task instructions.

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