Case Study: Meeting the Latest Emissions Standards and Increasing Overall Productivity

Panduit Helps Improve Truck Sustainability and Assembly Line Efficiency for Iveco/CNH Industrial Group

As the winner of multiple Sustainable Truck of the Year awards, Iveco/CNH Industrial Group has proven itself to be a leader in environmental thinking. The company is the only vehicle manufacturer to offer ecological diesel and natural gas engines on its entire range of vehicles, and the first full-line commercial vehicle manufacturer to develop engines optimized for use with compressed natural gas (CNG).

While Iveco/CNH Industrial Group knows its stuff when it comes to vehicle manufacturing, the company needed to quickly modify current truck designs to comply with the Euro 6 standard, which defines the acceptable limits for exhaust emissions. The company also needed to speed up productivity by improving its assembly line efficiency.

Challenge

To remove more pollutants, the new standard required more heat for its exhaust temperatures. This meant Iveco/CNH Industrial Group had to reevaluate the truck’s support system beyond the engine and exhaust and properly anchor two cables alongside the engine muffler. The cable-anchoring solution needed to withstand temperatures up to 392°F (200°C), be weather-resistant, and pass select chemical resistance tests.

Solution

Iveco/CNH Industrial Group chose Panduit’s high-temp, corrosion-resistant fasteners to secure the wiring underneath the trucks. Each product was specifically selected to address a wide variety of application circumstances involving temperature, weathering, and other environmental impacts.

While addressing the emissions issue, we observed that the assembly was taking too long, so we introduced the PAT 4.0 cable tie system. This system is 6X quicker in installing harnesses.

Result

Not only did our solution allow Iveco/CNH Industrial Group to showcase its new trucks with confidence, we helped it get work done quicker while saving money. With improved assembly line efficiency, the company now has improved productivity, enhanced performance, and lower installed cost. To top it off, the workers are more efficient because the PAT 4.0 is 50% lighter and reduces shock by more than 40%.

Now Iveco/CNH Industrial Group can breathe easier as it maintains its position at the head of the
environmental pack.

See How Panduit Did It

Learn how Panduit taught Iveco/CNH Industrial Group to breathe easier: Read the full case study or watch the video.

 

Implementation of a Lockout/Tagout Program

To successfully implement a lockout/tagout program at your facility, each of the 5 elements below are needed:

1. Program: Lockout/Tagout Program Documentation
To create the Lockout/Tagout program documentation, several areas need to be addressed. These topics include, but are not limited to, the following:

  • Purpose and Scope
  • Rules
  • Lockout Procedures and Techniques
  • Removal of Lockout Devices
  • Training
  • Tagout Procedures

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Short Circuit Faults – Are You Protected?

When running power cable through a facility using a ladder rack, the design considerations on how to affix the cables to the ladder arise. Options such as nylon cable ties, stainless strapping, cable cleats, tie wire and, believe it or not, even doing nothing at all, are all practices that have been witnessed in the field. In addition to cable management, engineering firms must also consider the implications of a short circuit fault as part of the design process. When a short circuit fault occurs, tremendous magnetic forces repel the power cables from each other resulting in violent forces that damage everything in their path.

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Reduced Inefficiencies = Job Site Productivity

Efficiency is quickly becoming the mantra across construction organizations. Even minor variances in construction practices can affect profit. All components need to be designed and engineered for productivity, reliability and safety in order to meet or exceed industry standards and pass inspections. Mistakes on the job site cause delays or rework which increases overall project costs and can lead to missed deadlines:

  • Time lost when people, materials, or equipment are kept waiting
  • Poor handling of materials and equipment around a site
  • Excess materials not needed
  • Unsafe job site conditions due to improper grounding, arc flash hazards, worker injury/fatigue

Panduit can help you improve productivity, reliability and safety – with a full solution of over 30,000 available parts engineered to reduce installation time and costs, improve operational performance, and meet or exceed industry standards.

NECA 2014Stop by and see us at NECA Booth #211 and let us show you how
We’ve Got You Covered or visit us at www.panduit.com/buildnow.

Bringing Technology to the Job-Site

Job-sites are becoming more connected as technology continues to flourish. Understanding how it works and the value technology can bring to your job-site is crucial to ensuring operational efficiency.

Many of us have heard of IoT (Internet of Things) or IoE (Internet of Everything), but what exactly does that mean for you the contractor? Technology is impacting most job-sites around the world and understanding how to incorporate it within your next construction project is fundamental.

Panduit is adding mobility to your toolbox with the new Panduit Select Mobile App. Access, manage and share key product and project data both at the office and in the field.

 

Energy Boom Boosts Shipbuilding Construction

Check out this great blog citing the Wall Street Journal from The Center for Environment, Commerce & Energy on how shipping operators are pouring billions of dollars into the construction of oceangoing crude-oil carriers.

No matter where your shipbuilding operations reside – Panduit is there.
See how Panduit enables shipbuilders to address unique infrastructure challenges.

Panduit Shipbuilding Map

Importance of Lockout/Tagout

Lockout/Tagout is a process to control energy hazards for preventing accidental start-up or release of stored energy during set-up, maintenance and servicing of equipment. OSHA outlines this safety method in standard 29 CFR 1910.147 (“Control of Hazardous Energy”). Lockout/Tagout is a widely accepted practice for companies in the United States.   OSHA advises US companies, “Workers servicing or maintaining machines or equipment may be seriously injured or killed if hazardous energy is not properly controlled. Injuries resulting from the failure to control hazardous energy during maintenance activities can be serious or fatal! Injuries may include electrocution, burns, crushing, cutting, lacerating, amputating, or fracturing body parts, and others….Craft workers, electricians, machine operators, and laborers are among the 3 million workers who service equipment routinely and face the greatest risk of injury. Workers injured on the job from exposure to hazardous energy lose an average of 24 workdays for recuperation.” Here are 3 examples of accidents due to a lack of Lockout/Tagout practices:

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Made in the USA?

We’ve all heard the predictions for the past several years that manufacturing will move back to the United States. Now it appears that the “crystal balls” of the industry seers were, in fact, accurate. According to a recent survey by Estrada Group titled “Where in the World”, the US is now considered the prime location for low cost manufacturing. Mexico was a close second, and China has fallen to a distant third.

More and more companies are investing domestically, rather than overseas, fostering enthusiasm for “Made in the USA” products.  Several factors contribute to this, such as skyrocketing fuel costs and increasing foreign wage scales.  Add to that the advancement in automation technologies, and companies are seeing US production with lower operating costs, and a more consistent, higher quality end product.

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Safety Is Key When It Comes To Construction

April 23rd is this year’s Construction Safety Day.  The first step in making the construction industry safer is to understand the biggest threats. Balancing worker safety, productivity and equipment optimization starts with establishing a strong safety infrastructure. Panduit’s Safety Solutions not only offer safety products, but encompasses safety services and safety training as well.

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Manage the Changing Dynamics of Your Job Site

Jeff Mehrer, Panduit Solutions Director, Industrial Construction

Jeff Mehrer, Panduit Solutions Director, Industrial Construction

One of the greatest challenges for an electrical contractor is the coordination of product flow from the suppliers to the project site. This is a direct result of the industry’s difficulty in projecting future demand based on the variability and real-time dynamics of a job site.

Industry numbers* show that only 60% of labor hours are spent on productive, direct installation. Meanwhile, 40% of labor hours are consumed by “un-productive” material handling activities. This translates to 17% of revenue dollars slipping through the fingers of the average contractor.
*Agile Construction for the Electrical Contractor

 

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