Implementation of a Lockout/Tagout Program

To successfully implement a lockout/tagout program at your facility, each of the 5 elements below are needed:

1. Program: Lockout/Tagout Program Documentation
To create the Lockout/Tagout program documentation, several areas need to be addressed. These topics include, but are not limited to, the following:

  • Purpose and Scope
  • Rules
  • Lockout Procedures and Techniques
  • Removal of Lockout Devices
  • Training
  • Tagout Procedures

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Importance of Lockout/Tagout

Lockout/Tagout is a process to control energy hazards for preventing accidental start-up or release of stored energy during set-up, maintenance and servicing of equipment. OSHA outlines this safety method in standard 29 CFR 1910.147 (“Control of Hazardous Energy”). Lockout/Tagout is a widely accepted practice for companies in the United States.   OSHA advises US companies, “Workers servicing or maintaining machines or equipment may be seriously injured or killed if hazardous energy is not properly controlled. Injuries resulting from the failure to control hazardous energy during maintenance activities can be serious or fatal! Injuries may include electrocution, burns, crushing, cutting, lacerating, amputating, or fracturing body parts, and others….Craft workers, electricians, machine operators, and laborers are among the 3 million workers who service equipment routinely and face the greatest risk of injury. Workers injured on the job from exposure to hazardous energy lose an average of 24 workdays for recuperation.” Here are 3 examples of accidents due to a lack of Lockout/Tagout practices:

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